Machining Machine Maintenance : The key to Performance and Durability
Machining machines are the essential element in industrial production. To ensure their efficiency and optimal operation, machine maintenance is essential.
Why perform machining machine maintenance?
It is essential to maintain your machines for several reasons. Firstly, it optimizes the performance of your machines. Well-maintained machines produce and with greater precision. Additionally, regular preventive maintenance reduces downtime because unexpected breakdowns are less common, maximizing production. Preventive machine maintenance is cheaper in the long term than major repairs. Finally, well-maintained machines ensure the safety of operators.
Types of machining machine maintenance
There are several types of machine maintenance. First, there is preventive maintenance, which involves lubrication, cleaning, replacement of wear parts, and regular inspection. Then, there is predictive maintenance, which involves continuous monitoring of the machines to try to predict breakdowns and plan for repairs. We also have corrective maintenance, which comes into play after a breakdown to carry out repairs on the machine. Finally, there is modernization maintenance, which involves making improvements to increase performance.
Benefits of machine maintenance
Several advantages result from regular maintenance of machining machines. It increases reliability, resulting in fewer breakdowns, which means less downtime and costs. Additionally, machine maintenance extends the lifespan and ensures long-term maximum performance. It ensures consistent quality and optimal precision. Machine maintenance also helps enhance safety by reducing the risk of failures and ensuring operator safety. Finally, preventive maintenance saves money in the long run and improves productivity, increasing profitability.
The Importance of Creating a Schedule for Machine Maintenance
Planning machine maintenance is essential to have a follow-up on the required maintenance tasks. The maintenance schedule is established for each machine based on usage frequency, operating conditions, and manufacturer recommendations. This helps to keep the machine in good condition and ensure proper functioning. The purpose of the schedule is also to specify the tasks to be performed at each maintenance stage. This may include component manufacturing, thorough cleaning, visual inspection of parts, or the replacement of wear parts such as filters, belts, or bearings. Creating a maintenance schedule also allows for planning machine shutdowns and production scheduling based on those shutdowns. To simplify the establishment of a schedule, technological tools such as Computerized Maintenance Management Systems (CMMS) facilitate planning by automating maintenance schedule management, analyzing machine histories, and generating alerts for upcoming tasks.